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At present, China's mold industry ranks among the top in the world, but most of them are concentrated in middle and low-grade areas, and their technical level and added value are low. According to the data provided by the China Die and Mould Industry Association, the precision, complex stamping dies and plastic molds, car cover molds, electronic connectors and other electronic product molds that are urgently needed in China’s manufacturing industry still rely heavily on imports. The import and export deficit of mold products exceeds 10%. Billions of dollars. The future fight is the core competitiveness of the product. It is the same at home and abroad. The Chinese mold industry needs to develop. I am afraid that both our company and the government will need to make efforts in technological innovation. The mold industry should pay attention to structural adjustment, vigorously develop high value-added products, take the fine, specialized, and strong lines, and create new growth points in the Blue Ocean.
Japan's mold production capacity accounts for about 20% of Asia, and more than 70% of labor costs in the mold industry are non-core technicians. Therefore, the mold industry in Japan is gradually shifting the production of low-tech mold parts to areas with low labor costs, such as China and Southeast Asia. Only high-tech products are produced in the country. Now Japan's mold prices have dropped by about 20% compared with 1998, which undoubtedly enhances the competitiveness of Japanese molds in the world mold market. Faced with the challenge of foreign advanced technology and high-quality products, Chinese-owned mold enterprises must take a step forward in research and development of the front end of the mold industry chain, talent construction, and testing and information services at the back end of the industrial chain to upgrade the mold industry and the entire manufacturing industry. In the new generation, the industry chain will be more secure and perfect.
At present, the new round of expansion of international mold manufacturing giants investing and setting up factories in China is in full swing. Germany Haila Jilin settled; Japan Toyota Mold Tianjin plant; Finland Belrose company put into operation in Shenzhen, China's mold market this attractive "big cake", like magnets attracted the attention of the international mold companies. With the shift of global manufacturing focus to China, it has provided a powerful driving force for the development of China's mold industry, and it has also raised increasingly high demands for domestic mold manufacturers. At present, China's mold manufacturing companies must focus on improving product quality and reducing manufacturing costs, and realize a strategic shift from a “mold power†to a “mold powerhouseâ€.
Under the premise of rapid development of today's manufacturing industry, China has become a mold manufacturing country, the domestic mold industry has developed rapidly, China's mold industry is not only large-scale, but also more and more rich grades. According to reports, at present, the proportion of high-level molds represented by large-scale, sophisticated, complex, long-life molds has reached more than 35%, and the length of large-scale progressive molds has exceeded 3m. The automotive panel molds can already produce B-type vehicle molds. Precision mold processing precision can reach 0.5 micron; precision progressive mold can be used in 2000-2500 beats / minute high-speed punch; plastic mold accuracy reached the micron level, adapted to the needs of the IT industry development; single set of weight 120T The tire active mould with a diameter of up to 4 meters has become the largest mould; the hot runner mould and the gas auxiliary mould have reached the international level; while the CAD/CAM technology is popularized, the CAE technology is applied more and more widely, CAD/CAE The CAM integration technology has been developed and achieved good results; the innovative results of the new mold structure, new varieties, new processes, and new materials have continued to emerge, and the number of patents has increased.
The multi-position progressive die and precision die represent the development direction of the stamping die, with high precision requirements and long life requirements, mainly for the IT electronic information industry, semiconductor precision components, terminal connectors, and mobile phone cases. IT mold has a considerable foundation in China and has introduced advanced foreign technology and equipment. The products produced by individual companies have reached the world level, but most companies still have a certain gap, and the total supply is also in short supply, and imports are large. Supports for ultra-large scale integrated circuits, supporting lead frames of 100 feet or more and lead gaps of 0.2 mm or less, supporting precision miniature connectors with an accuracy of 5 mm or more, supporting miniature motor cores with a diameter of 1.6 mm or less, and providing tubes and electrons And other supporting precision molds are the top priorities for development. In the future, the focus of the development of the mold industry is to meet a large number of needs, but also have a higher technical content, especially the current domestic molds that can not be self-sufficient, need a lot of imports, and large-scale, sophisticated, complex, long-life molds that can represent the direction of development. As China's mold products have a large price advantage in the international market, good mold products with good export prospects will also become the focus of development.
There are many kinds of molds and different technical requirements. During the "12th Five-Year Plan" period, mold technology should be developed in the direction of industrialization, and six key technologies are widely promoted as guidelines for the development of mold industry technology.
Expected "Twelfth Five-Year Plan" to help China's mold output exceed 250 billion
During the "10th Five-Year Plan" period, China's mold industry has grown rapidly, with an average annual growth rate of 20%. In 2005, the mold sales in the Chinese mold industry reached 61 billion yuan, up 25% over the previous year. With a total import volume of more than 2 billion dollars, the capacity of the Chinese mold market has reached around 80 billion yuan. During the “Eleventh Five-Year Plan†period, the world’s manufacturing manufacturing bases accelerated its transfer to China. The rapid upgrading of China’s manufacturing industry has driven the rapid development of the mold industry. In 2010, the sales volume of China’s mold industry exceeded RMB 112 billion, and the global economy further recovered. The mold industry will continue to In steady development, the demand for high-quality precision molds will continue to increase. It is expected that during the “12th Five-Year Plan†period, China's mold output value may exceed 250 billion.