As a lubricant, it has stable chemical properties and good electrical properties. Used as a lubricant for cable insulation materials, it can enhance the diffusion of fillers, increase the extrusion molding rate, increase mold flow, and facilitate demolding. Main scope of application: Can be widely used in the manufacture of masterbatch, granulation, plastic steel, PVC pipe, hot melt adhesive, rubber, shoe polish, leather brightener, cable insulation, floor wax, plastic profiles, ink, injection molding and other products. Pe Wax,Pe Polyethylene Wax,Chemical Pe Wax,Polyethylene Wax Henan Shunbang Chemical Industry CO.,Ltd , https://www.sblubricant.com
ACERETECH's high efficiency, one-step plastic recycling machine ACS is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and
PP polypropylene flexible packaging material, printed and non-printed. ThisÂ
cutter integrated pelletizing system eliminates the need of pre-cutting theÂ
material, requires less space and energy consumption while producing highÂ
quality plastic pellets at a productive rate.
 In addition to in-house (post-industrial) film waste, the system is also able to
process washed flakes, scraps and regrind (pre-crushed rigid plastic waste
from injection and extrusion). This equipment is highly recommended forÂ
packaging film producers of commercial bags, garbage bags, agricultural films,Â
food packaging, shrink and stretch films, as well as producers in the wovenÂ
industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material
 such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also
 applicable on this machine.
5. Pelletizing: dieface water ring pelletizing system set as the standard granulating
 method in ACS system. Selfadjusting pelletizing head for the best granulate quality
 and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades
 is automatic based on melt extruding pressure. Advanced dewatering vibration sieveÂ
combining with horizontaltype centrifugal dewatering present high performance dried pellets.
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Specifications:
Model Name
ACS
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape
Pellets/Â Granules
System Composition
Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range
160kg/h-1200kg/h
Feeding Device
Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume
300Â Liters-1400Â Liters
Screw Diameter
80mm-180mm (standard)
Screw material
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D
31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Optional Devices
Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ACS compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device
 is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic
 based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal
 is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scrapsÂ
shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material
 which enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the precompacted material. The plastic scraps will be well melted, plasticized in a 32 toÂ
34D processing section. With doublezone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed filmÂ
and material with some water content.
4. Melt filtration: a regular singleplate/ piston doublestation screen changer or nonstop doubleplate/ piston fourstation can be installed on head of extruder to present significant filtrationÂ
performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing: dieface water ring pelletizing system set as the standard granulating method in ACS system. Selfadjusting pelletizing head for the best granulate quality and long uptime
 thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets.
Main technical parameter:
Machinery size
Data of compactor
Data of single screw extruder
Throughput rate(Kg/hr)
Efficiency volume(Liter)
Motor power(Kw)
Diameter of screw(mm)
L/D
Motor power(Kw)
ACS300/80
300
37
80
36
45/55
160-220
ACS500/100
500
55
100
36
90/110
300-380
ACS800/120
800
90
120
36
132
450-480
ACS1000/140
1000
110
140
36
160/185
500-650
ACS1200/160
1200
132
160
34
220/250
800-1000
ACS1400/180
1400
315
180
34
315
1000-1200
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Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
Advantages of ACS compacting and pelletizing system
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Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
Other benefits
 Lower investment cost for a high quality and durable machine;
 Low energy consumption with high production output;
 Fast machine delivery and installation: AceRetech produces onÂ
an average of 10 sets of plastic machines per month and can deliver the machine
 faster than most manufacturers. The regular delivery time of an AceRetech recyclingÂ
machine is 60 days.
Service and support
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery.
Â
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1. Dense color masterbatch and filling masterbatch. As a dispersant in the processing of color masterbatch, it is widely used in polyolefin masterbatch. It has good compatibility with polyethylene, polyvinyl chloride, polypropylene and other resins, and has excellent external and internal lubrication.
2. PVC profiles, pipes, composite stabilizers are used as dispersants, lubricants and brighteners in the molding process of PVC profiles, pipes, pipe fittings, PE.PP to enhance the degree of plasticization, and improve the toughness and surface smoothness of plastic products And it is widely used in the production of PVC compound Stabilizer.
3. The ink has good light resistance and chemical properties, can be used as a pigment carrier, can improve the abrasion resistance of paints and inks, and improve the dispersion of pigments and fillers. It has a good anti-settling effect. It can be used as a flattening agent for paints and inks. The product has good gloss and three-dimensional effect.
4 Wax products are widely used in the production of various wax products such as floor wax, car wax, glazing wax, candles, crayons, etc., to increase the softening point of wax products, increase their strength and surface gloss.
5. Cable material Used as a lubricant for cable insulation materials, can enhance the diffusion of fillers, increase the extrusion molding rate, increase mold flow, and facilitate demolding.
6. Hot-melt products It is used in various hot-melt adhesives, thermosetting powder coatings, road marking paints, marking paints, as a dispersant, has a good anti-settling effect, and makes the products have a good gloss and three-dimensional effect.
7 Rubber As a rubber processing aid, it can enhance the diffusion of fillers, increase the extrusion molding rate, increase the mold flow rate, facilitate demolding, and improve the surface brightness and smoothness of the product after the film is released.
8 Cosmetics Make products have a good gloss and three-dimensional effect.
9 Injection molding, saving machine power lubrication, and enhancing the surface gloss of products
High Capacity Pelletizing Machine for Waste Plastic Recycling
Model NO.: ACS Series
Raw Materials: PP,PA,PVC,EPE/EPS
Output Capacity: 160~1200kg/Hr
Compacting Room Size: 300-1400 L
Efficiency Volume: 300~1400
Application: Film, Filament, Raffia, Foam
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
High Capacity Pelletizing Machine for Waste Plastic Recycling
Application of polyethylene wax