The huge space for machine tool development in China in the next few years cannot be ignored

According to people in the industry, old machine tools are remanufactured, and most of the machine tool components can be used in innovative ways. The cost of remanufacturing will only need to produce 30% of the same type of equipment. According to calculations, at present, China’s machine tools with a service age of more than 10 years account for more than 60%. In the next 5 to 10 years, these machine tools will be able to face overhaul promotion, even functional scrapping or skill reduction, and then constitute a fairly planned reincarnation application. Remanufacture potential capital. At the National Symposium on the Remanufacturing of Machine Tool Remanufacturing held in Wuhan not long ago, Deputy Director Wang Xiao of the Comprehensive Department of Energy Saving and Integrated Applications Department of the Ministry of Industry and Information Technology of China, China is a major consumer of electromechanical equipment manufacturing, and current remanufacturing industry was once unknown. There was a fundamental investigation into the industry, but the views of companies and users on remanufacturing are still relatively simple. Under the circumstances of China's market equipment capital, the key to the remanufacturing industry lies in the market. Relevant parts should actively guide enterprises and support the development of the industry, and expand market capacity within a short time. ”

China is the largest machine tool consumer market in the world. Currently, it has about 8 million machine tools. According to the international general cut rate of 3%, about 250,000 old machine tools are cut every year, and its total metal weight exceeds 1.5 million tons. It is estimated that during the "Twelfth Five-Year Plan" period, China will have 900,000 machine tools needed for remanufacturing.

Logistics, finance and taxation urgently needed policies to support the establishment of a logistics system for scrap machinery in China. It is still in its infancy. There are no smooth channels for accepting old machine tools and selling remanufactured machine tools. Cao Huajun of Chongqing University has taught for many years the continued existence of machine tool remanufacturing assets. He thought: “Europe and the United States have formed a relatively perfect old logistics system, and remanufacturers have taken over the use of old machine tools through various channels to evaluate their value and rejuvenate. After the design and manufacturing are completed, they are marked with 'remanufacturing' and sold from the new market, which can prevent most domestic users from worrying about the 'mock-up' of remanufactured products.In practice, the system of localization, supervision and certification of remanufactured products in China is still lacking. It is not clear or clear, and these policies have yet to be granted by the state to provide more support.The market is subject to standards At present, the primary obligation of the remanufacturing of machine tools is to establish a standard market. According to a survey by the reporter of China Union Business Daily, The manufacturing industry started an earlier booming country, and the remanufacturing of machine tools has been carried out for many years, and it also constitutes a relatively intact property chain.From 1991, the authorities repeatedly allocated funds to support electromechanical remanufacturing to assist enterprises, universities, and research institutions. Manufacturing research tasks.In recent years, Japan has also increased the remanufacturing of construction machinery, there are at least 20 Remanufacturers have already adopted the model.About 30% of Japan's remanufactured construction machinery is exported to foreign countries, but the remanufacturing effort in China is still relatively short, and the maintenance of single large-heavy machine tools is mostly done, and there is a lack of process standards. The market was also slightly turbulent. Chen Can, deputy general manager of Wuhan Huazhong Automation, informed the reporter: “Because there has been no policy definition and industry norm, the concept of remanufacturing by the market and users is still ambiguous, and users are skeptical about the remanufactured products. Specially, it holds the position of maintaining the expected results after the remanufacturing of the fine and complex machine tools, which also makes the user's choice of remanufacturing not fierce. “Because local users cannot understand the difference between remanufactured products and new products, they are skeptical about the service, after-sales and application of remanufactured products, and, in addition, the industry does not have uniform pricing rules, and it is easy to form low-price competition in the market. Lower prices It is impossible to guarantee project quality, and the quality of remanufactured products is increasingly difficult to guarantee the trust of users, and for machine tool remanufacturing companies, the characteristic customer needs form the characteristics of remanufactured business orders and small batches, and it is difficult to form a property. In the process of remanufacturing, the separated parts are difficult to place, occupying a large space, and the secondary treatment of helium in production also affects the investment in new equipment.As for production enterprises such as Wuzhong and Chongqing Machine Tools, remanufacturing The contradiction between business and new product sales is becoming increasingly clear. Intense market competition has forced companies to invest more of their efforts in R&D and production of new products, often worrying about the impact of remanufactured products on their new products.