Screw Pump/Double Screw Pump/Twin Screw Pump/Fuel Oil Pump/2lb2-200-J/200m3/H

Model NO.: 2LB2-200-J
Trademark: runlink
Transport Package: Wood
Specification: 3t
Origin: Huai′an Jiangsu
HS Code: 8413604090
Model NO.: 2LB2-200-J
Trademark: runlink
Transport Package: Wood
Specification: 3t
Origin: Huai′an Jiangsu
HS Code: 8413604090
Application fields of twin screw pump:
1. Oilfield:transporting a variety of oil, sewage, sump oil, polymer,crude oil (oil-gas mixture transportation).
2. Ship-building industry: used as marine cargo oil pump, sweeping-cabin pump, marine ballast pump, main engine lubricating oil pump, loading pump and so on.
3. Transportation and storage of petroleum products: used for oil storage, wharf, loading and unloading oil and transferring various oil products.
4. Petrochemical industry: a transportation and ejection pump for  all kinds of  acid,  alkali, saline liquid and resin, pigment, printing ink, paint, glycerol, paraffin and so on
5. Thermal power plant: as heavy oil and thick oil transfer pump, heavy oil and fuel pump, fuel ejection pump.
6. Food industry: to ransport alcohol, honey, syrup, toothpaste, milk, cream, soy, plant oil, animal oil, wine and so on in distillery, food products factory, canning factory and so on to t.
7. Paint industry: the barrel loading pump and backward pump for coatings , paintings.
 
 
Advantages of twin screw pump:
1. High self-absorbing capacity
2. Low-noise, no pulsation, no emulsifying shearing for transporting media.
3. High efficiency
4. Different models apply to different purpose
5. Capable to Transport the mixture of gas and liquid
6. Capable to Transport volatile oil at high temperature;  E.G. gasoline.
 
 
Performance of twin screw pump:
1. Flow rate: 3~2000m3 /h
2. Pressure: 0~4.0 Mpa
3. Temperature: -20C°~350 C°
4. Viscosity: 0~10000mm2/s ;  it reachs 1×106mm2/s with special design.
 
 
Types
1. Installation type: horizontal type and vertical type
2. Structure type: casting type and welding type
3. Warming type: according to the demands of media, it can be warmed up.
4. Material: the materials of pump body contain cast-steel, cast-iron,cast stainless steel, Q235 steel, 304 stainless steel, 316L stainless steel, weld and so on. The materials of the screw cover cast-steel, cast stainless steel, ordinary steel, 304 stainless steel, 316L stainless steel, 17-4PH and so on. Meanwhile, customers can choose appropriate materials based on their different working situation.
 
 
The structure and work principles
1. The pump consists of pump body, driving and driven screws, axle sealing, synchromesh gear and safety valve, etc.
2. The screw is in symmentrical rectangular surface thread type  . Driving the synchromesh gears make the driving and driven screws engage to move each other. The media is inhaled from both sides of pump and carried to the centre outlet of pump.
3. Safety valve is mounted on the side of pump body,  the factory original activated pressure is setted 1.1 times of work pressure. When practical work pressure changes a lot, it can be reseted according to actual working situation.
4. No Safety valve for pump with flow rate less than 15 m3 /h
 
Screw pump operation instructions and attention points
1. Mounting the pump and prime mover on the sufficient strength pedestalthat can prevent the component damaged by vibration and ensure the pump work regularly.
2. Requirements for the connection of the pump and power should not lower than government standard.
3. The general working type:  facing input driving screw, the input is in the right , the outlet upside and the rotating direction is right rotation. Please advise requirements when place order if other type is necessary. The Vertical Pump is same structure, only main screw vertical when seting.
 
4. Necessary to add filter, and the filter's specification is 20 mesh. The filter flow area should be more than 4 times of  the input area of pump.
5. . The size of pipe must be no difference with that of pump input and output mouth, otherwise, it will effect pump using performance.
6. Clear all pipe and filter before the first time using, to make sure pump work normally.
7. Before pump starting up, all valve on pipe must be open. After Normal working,  it can be adjusted according to pratical need.
8. After pump starting up, notice the pump vacuum value, if no vacuum after 1 minute, the pump should be stopped and checked.
9. When using pump to sweep cabin, race rotation ran not to exceed 3 minutes, in case of the damage of seal.
10. The gear oil should use 180#middle load gear oil. Check oil level of gear box frequently to make sure pump working normally. When working normally, the temperature of oil in gear box do not exceed 70ºC. When pump work for long time, the temperature do not exceed 80ºC.
11. Check lubricating grease for gear frequently, and add oil regularly.
12. Closed screw seaking frame pump: leak in the downside of  the right and left shaft sealing frame; If the sealing is damged and leakage happens, the other pipes can not be closed to avoid the bearing damaged.
 
13. The pump's flow rate is too large and its pressure is too high, according to different conditions, bearing and gear box is equipped with the water circulating to cool the temperature. The flow of circulating cooling water is about 2m3 /h.
14. When transporting high viscosity media, it should use the pump equipped with heating system.
 
 
Common troubles and its solving methods
1. The pump cannot aspirate oil or displacement was not suit for rating
 a. May be input pipe leaking, the vacuum cannot be formed
   Check the leaking part, and then tighten the bolt or replace the washer
 b. The screw and the pump body could be abraded greatly after using for a long time
   Replace screw and pump body
 c. The vacuum degree of inlet is extra high, and the screw pump vibrates intensively
Check whether the filter or pipe blocked up
 d. The axle seal damaged and the air enter the pump, which make the pump cavity antivaccum
   Replace the damaged axle seal
e. After open the safety valve, please adjust valve or replace spring if the pressure can not reach requirments.
 f. Safety valve interior has impurities to cause unsealing
   Clean rubbish to reach the sealing requirement
 
2. If unusual noise, smoky and stop happen to the pump, the temperature of bearings and gears is higher than the standard
 a. Driving screw and driven screw pump against the pump body caused by the damaged bearing
   Replace the bearing
 b. The bearing is lack of oil or damaged making the pump stop
Oiling or replace the bearing
 c. The impurities gets into the pump cavity making the pump stop
   Clean the pump cavityand repair it
 d. The gearbox is lack of oil or the oil mixed by impurities or water
   Oiling or replace the gearbox oil
 e. The damaged gears caused by lack of oil
Replace the gears; after replace, put the screw gap in the middle place to avoid screw collision when working
 
 
 
Assemble and disassemble of screw pump
Disassemble of the pump input axle end
Disassemble
a.Disassemble the shaft coupling, take down the plain key
b. Remove the both end shaft-cup
c. Remove the bearing and retaining washer
d. Utilize the four screw holes on the shaft bracket, with suitable bolt, retract the shaft bracket forcefully
e. When remove the bearing of the shaft bracket, pay attention to adjusting washer under the bearing, and do not misplace it
f. Check whether the seal and the bearing are damaged, replace the damaged unit
g. Pull out the screw to check for damage and impurities, it is unnecessary to pull out the screw if there is no impurities in the pump cavity
1.2 Assemble
h. Assemble the shaft bracket, insert locating pin tightly before tighten the bolt
i. Put adjusting washer into the place of disassembled, if framework oil seal on the adjusting washer is damaged, replace it
      j. Assemble the bearing, retaining washer and bearing nut(assemb;e bearing with exclusive sleeve tool)
      k. Assemble several coupling of two bearing end shaft-cup
2. Disassemble of the pump gear box end
2.1 Disassemble
     a. Disassemble the gear box
     b. Remove gear compression nut and retaining washer, do not mistake the direction and place of gear
c. the rest steps are the same as the above c~f
  2.2 Assemble
d. the same as the above 1.2 h~i
e. According to the direction and place of disassembled, assemble gear, retaining washer and gear compression nut
     f. Assemble gear box and add gear oil
     g. After finish assembling, running the screw to check whether it is flexible, if there is no problem, assemble the shaft coupling
 
Speed       n=730~1800r/min
Pump size
Deliuery
Dressure
Mpa
  Viscosity   mm²/s
1 15 40 75 150 300 750 1500 3000
Q
m³/h

N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
K
2LB/2GC/200 0.2 210 23.4 210 24.1 212 24.9 214 25.9 215 27.0 216 28.2 216 29.4 217 30.8 217 32.9
0.4 207 31.1 207 39.5 209 41.0 210 42.5 212 44.4 213 46.3 214 48.5 215 50.8 215 54.4
0.6 203 56.6 204 58.4 206 60.6 208 62.9 209 65.6 210 68.5 211 71.9 212 75.2 212 80.5
0.8 199 74.0 201 76.9 203 79.6 205 82.6 206 86.2 207 90.1 208 94.3 209 98.9 210 106
1.0 195 90.9 198 94.5 200 98.0 202 102 203 106 204 113 205 116 206 122 208 132
1.2 204 117 208 122 210 127 212 132 213 138 214 144 215 151 216 158 217 167
1.5 200 143 204 150 206 156 208 162 209 169 210 177 211 185 212 194 213 207
1.8 196 168 200 176 202 183 204 190 205 199 206 208 207 218 208 229 209 244
2.0 193 184 197 193 199 200 201 208 202 218 203 228 204 239 205 251 208 267
2.4 211 248 213 257 215 267 216 276 217 289 218 303 219 318 220 334 220 355
2.8 207 284 209 295 211 306 212 317 213 359 214 347 215 364 216 383 216 406
3.2 203 318 205 330 207 343 208 355 209 371 210 389 211 408 212 429 212 456
3.6 199 351 201 364 203 379 204 392 205 409 206 429 207 450 208 474 208 503
4.0 262 382 197 397 199 412 200 427 201 446 202 468 203 491 204 516 204 548


 
 We welcome your inquiry
*************************************************************************************************************************
Jessie
Jiangsu Runlink Marine Technology Co.,Ltd
MP: +86188 88123377
 
   
 
 
Application fields of twin screw pump:
1. Oilfield:transporting a variety of oil, sewage, sump oil, polymer,crude oil (oil-gas mixture transportation).
2. Ship-building industry: used as marine cargo oil pump, sweeping-cabin pump, marine ballast pump, main engine lubricating oil pump, loading pump and so on.
3. Transportation and storage of petroleum products: used for oil storage, wharf, loading and unloading oil and transferring various oil products.
4. Petrochemical industry: a transportation and ejection pump for  all kinds of  acid,  alkali, saline liquid and resin, pigment, printing ink, paint, glycerol, paraffin and so on
5. Thermal power plant: as heavy oil and thick oil transfer pump, heavy oil and fuel pump, fuel ejection pump.
6. Food industry: to ransport alcohol, honey, syrup, toothpaste, milk, cream, soy, plant oil, animal oil, wine and so on in distillery, food products factory, canning factory and so on to t.
7. Paint industry: the barrel loading pump and backward pump for coatings , paintings.
 
 
Advantages of twin screw pump:
1. High self-absorbing capacity
2. Low-noise, no pulsation, no emulsifying shearing for transporting media.
3. High efficiency
4. Different models apply to different purpose
5. Capable to Transport the mixture of gas and liquid
6. Capable to Transport volatile oil at high temperature;  E.G. gasoline.
 
 
Performance of twin screw pump:
1. Flow rate: 3~2000m3 /h
2. Pressure: 0~4.0 Mpa
3. Temperature: -20C°~350 C°
4. Viscosity: 0~10000mm2/s ;  it reachs 1×106mm2/s with special design.
 
 
Types
1. Installation type: horizontal type and vertical type
2. Structure type: casting type and welding type
3. Warming type: according to the demands of media, it can be warmed up.
4. Material: the materials of pump body contain cast-steel, cast-iron,cast stainless steel, Q235 steel, 304 stainless steel, 316L stainless steel, weld and so on. The materials of the screw cover cast-steel, cast stainless steel, ordinary steel, 304 stainless steel, 316L stainless steel, 17-4PH and so on. Meanwhile, customers can choose appropriate materials based on their different working situation.
 
 
The structure and work principles
1. The pump consists of pump body, driving and driven screws, axle sealing, synchromesh gear and safety valve, etc.
2. The screw is in symmentrical rectangular surface thread type  . Driving the synchromesh gears make the driving and driven screws engage to move each other. The media is inhaled from both sides of pump and carried to the centre outlet of pump.
3. Safety valve is mounted on the side of pump body,  the factory original activated pressure is setted 1.1 times of work pressure. When practical work pressure changes a lot, it can be reseted according to actual working situation.
4. No Safety valve for pump with flow rate less than 15 m3 /h
 
Screw pump operation instructions and attention points
1. Mounting the pump and prime mover on the sufficient strength pedestalthat can prevent the component damaged by vibration and ensure the pump work regularly.
2. Requirements for the connection of the pump and power should not lower than government standard.
3. The general working type:  facing input driving screw, the input is in the right , the outlet upside and the rotating direction is right rotation. Please advise requirements when place order if other type is necessary. The Vertical Pump is same structure, only main screw vertical when seting.
 
4. Necessary to add filter, and the filter's specification is 20 mesh. The filter flow area should be more than 4 times of  the input area of pump.
5. . The size of pipe must be no difference with that of pump input and output mouth, otherwise, it will effect pump using performance.
6. Clear all pipe and filter before the first time using, to make sure pump work normally.
7. Before pump starting up, all valve on pipe must be open. After Normal working,  it can be adjusted according to pratical need.
8. After pump starting up, notice the pump vacuum value, if no vacuum after 1 minute, the pump should be stopped and checked.
9. When using pump to sweep cabin, race rotation ran not to exceed 3 minutes, in case of the damage of seal.
10. The gear oil should use 180#middle load gear oil. Check oil level of gear box frequently to make sure pump working normally. When working normally, the temperature of oil in gear box do not exceed 70ºC. When pump work for long time, the temperature do not exceed 80ºC.
11. Check lubricating grease for gear frequently, and add oil regularly.
12. Closed screw seaking frame pump: leak in the downside of  the right and left shaft sealing frame; If the sealing is damged and leakage happens, the other pipes can not be closed to avoid the bearing damaged.
 
13. The pump's flow rate is too large and its pressure is too high, according to different conditions, bearing and gear box is equipped with the water circulating to cool the temperature. The flow of circulating cooling water is about 2m3 /h.
14. When transporting high viscosity media, it should use the pump equipped with heating system.
 
 
Common troubles and its solving methods
1. The pump cannot aspirate oil or displacement was not suit for rating
 a. May be input pipe leaking, the vacuum cannot be formed
   Check the leaking part, and then tighten the bolt or replace the washer
 b. The screw and the pump body could be abraded greatly after using for a long time
   Replace screw and pump body
 c. The vacuum degree of inlet is extra high, and the screw pump vibrates intensively
Check whether the filter or pipe blocked up
 d. The axle seal damaged and the air enter the pump, which make the pump cavity antivaccum
   Replace the damaged axle seal
e. After open the safety valve, please adjust valve or replace spring if the pressure can not reach requirments.
 f. Safety valve interior has impurities to cause unsealing
   Clean rubbish to reach the sealing requirement
 
2. If unusual noise, smoky and stop happen to the pump, the temperature of bearings and gears is higher than the standard
 a. Driving screw and driven screw pump against the pump body caused by the damaged bearing
   Replace the bearing
 b. The bearing is lack of oil or damaged making the pump stop
Oiling or replace the bearing
 c. The impurities gets into the pump cavity making the pump stop
   Clean the pump cavityand repair it
 d. The gearbox is lack of oil or the oil mixed by impurities or water
   Oiling or replace the gearbox oil
 e. The damaged gears caused by lack of oil
Replace the gears; after replace, put the screw gap in the middle place to avoid screw collision when working
 
 
 
Assemble and disassemble of screw pump
Disassemble of the pump input axle end
Disassemble
a.Disassemble the shaft coupling, take down the plain key
b. Remove the both end shaft-cup
c. Remove the bearing and retaining washer
d. Utilize the four screw holes on the shaft bracket, with suitable bolt, retract the shaft bracket forcefully
e. When remove the bearing of the shaft bracket, pay attention to adjusting washer under the bearing, and do not misplace it
f. Check whether the seal and the bearing are damaged, replace the damaged unit
g. Pull out the screw to check for damage and impurities, it is unnecessary to pull out the screw if there is no impurities in the pump cavity
1.2 Assemble
h. Assemble the shaft bracket, insert locating pin tightly before tighten the bolt
i. Put adjusting washer into the place of disassembled, if framework oil seal on the adjusting washer is damaged, replace it
      j. Assemble the bearing, retaining washer and bearing nut(assemb;e bearing with exclusive sleeve tool)
      k. Assemble several coupling of two bearing end shaft-cup
2. Disassemble of the pump gear box end
2.1 Disassemble
     a. Disassemble the gear box
     b. Remove gear compression nut and retaining washer, do not mistake the direction and place of gear
c. the rest steps are the same as the above c~f
  2.2 Assemble
d. the same as the above 1.2 h~i
e. According to the direction and place of disassembled, assemble gear, retaining washer and gear compression nut
     f. Assemble gear box and add gear oil
     g. After finish assembling, running the screw to check whether it is flexible, if there is no problem, assemble the shaft coupling
 
Speed       n=730~1800r/min
Pump size
Deliuery
Dressure
Mpa
  Viscosity   mm²/s
1 15 40 75 150 300 750 1500 3000
Q
m³/h

N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
KW
Q
m³/h
N
K
2LB/2GC/200 0.2 210 23.4 210 24.1 212 24.9 214 25.9 215 27.0 216 28.2 216 29.4 217 30.8 217 32.9
0.4 207 31.1 207 39.5 209 41.0 210 42.5 212 44.4 213 46.3 214 48.5 215 50.8 215 54.4
0.6 203 56.6 204 58.4 206 60.6 208 62.9 209 65.6 210 68.5 211 71.9 212 75.2 212 80.5
0.8 199 74.0 201 76.9 203 79.6 205 82.6 206 86.2 207 90.1 208 94.3 209 98.9 210 106
1.0 195 90.9 198 94.5 200 98.0 202 102 203 106 204 113 205 116 206 122 208 132
1.2 204 117 208 122 210 127 212 132 213 138 214 144 215 151 216 158 217 167
1.5 200 143 204 150 206 156 208 162 209 169 210 177 211 185 212 194 213 207
1.8 196 168 200 176 202 183 204 190 205 199 206 208 207 218 208 229 209 244
2.0 193 184 197 193 199 200 201 208 202 218 203 228 204 239 205 251 208 267
2.4 211 248 213 257 215 267 216 276 217 289 218 303 219 318 220 334 220 355
2.8 207 284 209 295 211 306 212 317 213 359 214 347 215 364 216 383 216 406
3.2 203 318 205 330 207 343 208 355 209 371 210 389 211 408 212 429 212 456
3.6 199 351 201 364 203 379 204 392 205 409 206 429 207 450 208 474 208 503
4.0 262 382 197 397 199 412 200 427 201 446 202 468 Rice Mill is popular in our daily use. The function is making paddy to be white bright rice. The raw material is paddy and the final products are white rice and bran. Rice as the staple food for people, the bran can used for animal seed. The production line is Paddy to rice: Cleaning, Gravity Paddy Separator, whiter, Rice grader, polisher, Color  sorter.

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